Commercial Freeze Dryer
HUCHUAN® Commercial Freeze Dryer adopts a plug-and-play compact design, which saves space, is easy to transport, and can be installed and set up quickly and easily. This commercial freeze dryer has economic advantages such as flexibility, high efficiency, short drying cycle and low operating cost, which can fully meet the needs of commercial mass production.
HUCHUAN® engineers and experts have professional knowledge and rich experience in freeze drying, which can not only provide high quality, reliable and reasonably priced commercial freeze dryers, but also assist you in freeze drying process research and development and other turnkey project services.
HUCHUAN® Commercial Freeze Dryers
HUCHUAN® commercial freeze dryer series includes three main models: HTFD150L-10m², HTFD300L-20m², HTFD450L-30m². In addition, we also provide complete freeze drying solutions to help you gain competitive advantage in the market.
| Models | HTFD150L-10m²/R | HTFD300L-20m²/R | HTFD450L-30m²/R | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Ice condenser capacity | 150L | 300L | 450L | ||||||
| Product tray area | 10㎡ | 20㎡ | 30㎡ | ||||||
| Number of product trays | 48 | 96 | 144 | ||||||
| Product trays size | 515mm x415mm x35mm | 515mm x415mm x35mm | 515mm x415mm x35mm | ||||||
| Number of carts | 1 | 2 | 3 | ||||||
| Condenser type | Inside of the drying chamber type | Inside of the drying chamber type | Inside of the drying chamber type | ||||||
| Drying chamber dimensions | ⌀1.80m x 4.00mm(L) | ⌀1.80m x 5.80mm(L) | ⌀1.80m x 7.50mm(L) | ||||||
| Building requirement | 120㎡ | 150㎡ | 150㎡ | ||||||
| Peak power requirement | 20.8kw/5.5kw | 39kw/14.6kw | 45kw/23.7kw |
DISCLAIMER: While every effort is made to provide accurate information, information is subject to change at any time. Performance data is calculated and may vary in use depending on product and formulation.
The sales price of the commercial freeze dryer includes design, manufacture, installation, commissioning, training and after-sales service.
Commercial Freeze Drying System
1. Product transport system
Wheeled 304 stainless steel carts are used for product transport. The product trays are made of food grade materials and are the only contact surface for the product, which means less cleaning and less risk of product cross contamination. The entire process is simple and flexible.
2.Drying sublimation system
The drying and sublimation cycle is automated for each batch of product. Simply close the drying chamber door, set the process parameters and press the button. This ensures ease of use.
3. Heat supply system
The drying process is precisely controlled over the entire temperature range, from room temperature to 90°C, to ensure perfect product quality.
4. Vacuum system
The vacuum requirements of the process can usually be achieved within 10-12 minutes. If the product has special requirements, the time can be shorter.
5. Refrigeration system
Industrial compressors for high efficiency cooling. When multiple units are operated in parallel, each condenser can share a common system, staggered operation, energy saving and consumption reduction.
6.De-icing system
Using water flushing batch type ice melting, utilizing the batch interval time, finishing the ice melting in about 30min, without taking up the drying time. The cost is low and the operation is easy.
7.Control system
Advanced PLC industrial control system, supporting manual/automatic switching, with real-time operation parameter control and process curve printing function, all data can be stored and retrieved. The control system can ensure that the freezing, drying and related heating, vacuum and refrigeration systems work efficiently and harmoniously, so that the machine is in the best operating condition.
Standard Features
Structure
- With plug-and-play compact design for easy transportation, installation and maintenance.
- Equipped with product pallet transport carts on wheels made of 304 stainless steel, low investment cost.
- Drying chamber made of 304 stainless steel, hygienic and durable.
- Cylindrical drying chamber with door at one end and observation window on the door.
- The product contact part is made of food grade material, which meets the highest hygienic standard.
- Shelves and trays are made of anodized aluminum alloy to improve heat conduction efficiency and reduce power consumption.
- The heating plate of the shelf adopts double-sided radiant heating, which can dry the products evenly.
- The heating medium of the shelves is distilled water, which does not contaminate the products even in case of leakage.
- The condenser is installed inside the drying chamber.
- The condenser and shelves are separated from the wet and dry areas to prevent product contamination during the production process.
- Control system based on PLC and user-friendly touch screen.
Performance
- Shelf temperature range Normal temperature to 90⁰C
- Shelf heating rate 1~2⁰C/min.
- Condenser final temperature -40⁰C
- Condenser cooling to -30⁰C < 30min
- Maximum drying chamber vacuum <4Pa
- Drying chamber evacuation atm to 133 Pa in <12 min (no load)
Design Features
Compact design
The HUCHUAN® commercial freeze dryer series features a plug-and-play compact design. All subsystem units are centrally mounted on a steel frame, and the compact design can be realized:
- Easy and quick transportation and installation.
- Small footprint and space saving.
- Shorter time from order to commercial production.
Note: Model HTFD450L requires on-site assembly.
Economic advantages
- The reliable operation of our commercial freeze dryer machine provides you with unique economic and technical advantages:
- The lyophilization process results in a stable product with a long shelf life.
- Freeze-dried products are stable at all temperatures and do not require complex cold chain distribution systems.
- Freeze-dried products are lightweight and easy to handle, significantly reducing transportation costs.
Efficiency advantage
- We are able to offer the most efficient and sophisticated commercial freeze dryers on the market, and the benefits of choosing our machines include
- Compact design with low power consumption
- Simple and reliable operation
- Fast and uniform drying
- High sublimation capacity
- Precise temperature and vacuum control
- Negligible power loss
- All major components and valves can be opened/closed via PLC control system
- Freeze drying recipes can be programmed, stored and modified
- Machine can be monitored and controlled remotely
- Easy to clean and maintain
Commercial Freeze Dryer Applications
HUCHUAN® is a professional commercial freeze dryer manufacturer, the commercial freeze dryer series sold are reliable in performance and reasonable in price, which are widely used in: food, nutraceutical, cosmetics, flowers, weeds, taxidermy, ready meals, dairy products, dyes, pigments and enzymes And many more batch commercial production needs.
Customized Services
HUCHUAN® offers customized services for commercial freeze dryers, adjusting the size of the commercial freeze drying machine’s drying chamber, shelf space, condenser capacity, installation methods, etc. according to your needs, as well as providing individual solutions for different products. With collaboration at the core, we combine your industry knowledge with our technical expertise to jointly design and manufacture a commercial freeze drier that meets your needs and helps you gain a competitive advantage in the marketplace.
The sales price of the commercial freeze dryer includes design, manufacture, installation, commissioning, training and after-sales service.
Contact us
HUCHUAN® team of engineers and experts are focused on providing professional and timely service to our customers, we are always here to help!